The final weld appearance is satisfying and forgiving, as you gain greater control and a smoother finish without creating porosity. A flux electrode and a shielding flux welders get decent results with little practice. Welders realize wire arc welding processes are usually easy to master and understand, and the shielded flux core arc welding is no exception. That way, you minimize the risks of expensive reworks on a project. In addition, since flux-cored electrodes provide higher welding current when welding out-of-position, welders get better sidewall fusion and increased weld integrity.

You get an increased speed on vertical welds without fear of droplets caused by the solid metal electrode. Unlike MIG welding with solid wire, shielded FCAW works excellent in all welding positions. Remember that externally supplied gas such as CO2 can significantly impact the penetration. That way, you can reduce the total weld metal required by as much as 50 to 60 percent. As a result, you can reduce the leg dimensions and decrease the fillet size. One of the most significant advantages of and the reason why welders choose dual shield wire, and shielding gases is the deeper penetration. The dual shield welding process allows you to make a high deposit due to the relatively high current density. Spray transfer is a go-to welding arc option whenever you want to do the job efficiently. Experts believe that companies can save up to 60% of the total cost of depositing one lb of weld metal with this welding method.

Dual shield welding allows welding businesses to complete jobs quicker with high deposition rates.

Flux cored arc welding machine